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With the advancement of technology and the improvement of productivity, the welding industry is also undergoing tremendous changes. Due to the demand of the industry, welding technology is constantly advancing, and automatic welding technology has emerged. This technology plays an increasingly important role in the entire welding industry. Automatic welding technology can improve product quality and reduce social necessary labor time, improve labor efficiency, make more profits for enterprises, and achieve maximum benefits. In the welding production process, the degree of mechanization and automation will increase by about 15%, and the degree of welding automation will reach 40-50%. Let's take a look at the application and advantages of robot automatic welding technology together.

1. Improve production efficiency

The welding robot has a short response time and fast action, with a welding speed of 60-3000px/minute, which is much faster than manual welding. The robot does not stop or rest during operation, as long as external water and electrical conditions are ensured, it can continue to work, which invisibly improves the production efficiency of the enterprise.

2. Improve product quality

During the welding process, as long as the welding parameters and motion trajectory are given, the welding robot will accurately repeat this action. Welding parameters such as welding current, voltage, welding speed, and welding wire length play a decisive role in the welding results. When using robot welding, the welding parameters for each weld seam are constant, and the quality of the weld seam is less affected by human factors, reducing the requirements for worker operation technology. Therefore, the welding quality is stable, ensuring the quality of our product.

3. Reduce enterprise costs

The reduction of enterprise costs by welding robots is mainly reflected in large-scale production. One robot can replace 2 to 4 industrial workers, which varies depending on the specific situation of the enterprise. In addition, with the application of high-speed and efficient welding technology, the use of robots for welding has led to a more significant cost reduction.

4. Easy to arrange production plans

Due to the high repeatability of robots, as long as parameters are given, they will always follow the instructions to operate. Therefore, the robot welding product cycle is clear and it is easy to control product output. The production rhythm of robots is fixed, so the production plan is very clear. Accurate production planning can maximize the production efficiency and comprehensive utilization of resources of enterprises.

5. Shorten the cycle of product transformation and replacement

Robot welding can shorten the cycle of product transformation and reduce the corresponding equipment investment. Can achieve welding automation for small batch products. The biggest difference between a robot and a specialized machine is that it can adapt to the production of different workpieces by modifying the program. Because robot arc welding can change the welding track and welding sequence at any time through the program, it is most suitable for products with large variety of workpieces, short and many welds, and complex shapes. And this type of product mostly appears on car bodies, which coincides with the characteristics of the automotive manufacturing industry. In addition, with the increasing number of car styles and faster updates, adopting car production lines equipped with robots can better meet the rapid development of the automotive manufacturing industry in today's society. Welding robots are widely used in the automotive manufacturing industry, including welding of car chassis, seat frames, guide rails, mufflers, and hydraulic torque converters, especially in the welding production of car chassis.